Ideal for customized solutions

Carbon - single element, many variants

At Graphite Materials, we always aim to develop the best solution for our customers. An important component of this is the selection of the optimum material for the respective requirement. Our Graphite Employees will be happy to support you in selecting the right qualities.

Graphite

Along with diamond, graphite is one of the natural modifications of the chemical element carbon (C) and is characterized by its typical hexagonal crystal structure. Besides natural graphite, there are also synthetic varieties produced using specialized manufacturing processes and used in numerous industrial applications.

Synthetic graphite is produced by coking and subsequent graphitization of carbons (e.g. coke). Coarse-grained coke is ground and mixed with binders (e.g. pitch). The material is molded using processes such as extrusion, vibratory compression or isostatic pressing. The material has a characteristic hexagonal crystal structure.

Molding processes determine the properties of different graphite types:

Extruded graphite
It is molded into round or square shapes using the extrusion process. The maximum grain size is 0.8 mm and the material properties are direction dependent (anisotropic).

Vibration-compressed graphite
Round or rectangular shapes are produced by vibration and uniaxial pressure. The grain size is 0.3-0.5 mm and the properties are largely direction independent (isotropic).

Isostatic graphite (iso-graphite)
It is compacted from a particularly fine-grained powder (15-30 µm) in a cold isostatic press (CIP). This method produces an isotropic property profile with high flexural strength (about 50 MPa) and a high degree of purity.

All varieties of synthetic graphite share basic properties:

  • High thermal and electrical CONDUCTIVITY
  • Superior thermal and chemical resistance RESISTANCE
  • High Thermal shock resistance
  • Middle flexural strength for extruded and vibratory compacted graphite (~20 MPa)
  • Higher flexural strength with iso-graphite (~50 MPa)
Its versatile properties make synthetic graphite ideal for numerous industrial applications, especially in furnace construction metallurgy and glass, ceramics and semiconductor production. Oven structure
  • Resistance heaters
  • Support beam
  • Connection bridges
  • Power connections
Metallurgy Glass and ceramic industry Semiconductor and LED production
  • High purity components for sensitive processes
Graphite Materials Materials Graphite
Graphite Materials Materials CFC Fasteners

CFC

Carbon fiber reinforced carbon (CFC) is a high-strength composite material consisting of carbon fibers embedded in a carbon or graphite matrix. This material is characterized by outstanding mechanical properties, high temperature resistance and low thermal expansion.

The diversity of CFC materials is due to the different types of carbon fibers, their processing into fabrics and the choice of matrix.

CFC production takes place in several stages:

  1. Fiber production: Carbon fibers are obtained from organic precursors such as polyacrylonitrile (PAN) through pyrolysis
  2. Embedding into the matrix: The fabric is impregnated with selected resins (prepreg) and cured
  3. High temperature treatment: After curing, the material is exposed to high temperatures to obtain the final carbon structure

Molding is performed using processes such as hand lamination, hot pressing or winding for sheets and tubes. Precision molded parts can be produced using CNC machining or other mechanical processes.

  • High strength and stiffness: Excellent strength and stiffness-to-weight ratio, ideal for lightweight and stable components
  • Thermal shock resistance: Withstands extreme temperature changes, e.g. during heat treatment of steels
  • Low thermal expansion: Retains its shape and dimensions even with significant temperature changes
This property profile makes CFC particularly suitable for high temperature processes such as CFCs are used in industries such as automotive, electronics, energy, chemicals, aerospace, furnace and plant construction and tool making. Typical applications include charging systems, structural components and heating systems.

Soft felts

Carbon and graphite soft felts are composed of carbon fibers and are characterized by outstanding thermal, electrical and chemical properties.

They are versatile and particularly suitable for high temperature and special applications.

Production takes place in several steps:

  1. Fiber preparation: Raw materials such as polyacrylonitrile (PAN), rayon or pitch are processed into fibers and formed into webs of variable width, thickness and length in a felting process
  2. Pre-oxidation: The felts are heated to thermally stabilize them.
  3. Carbonization: Carbon felt is formed by removing non-carbonaceous components at 800-1,600 °C in an oxygen-free atmosphere
  4. Graphitization: For graphite felt, carbon felt is heated to over 2,000 °C to create a graphite-like structure
  5. Shaping: The felt is customized to the desired dimensions by cutting, needling or impregnation
  • Thermal stability: Carbon felt is stable up to 1,400 °C; graphite felt withstands temperatures up to 3,000 °C in protective atmospheres
  • Low thermal conductivity: Both materials minimize heat loss and are easy to drain due to their low density
  • High purity: Low ash and sulfur content makes it ideal for high purity applications
  • Chemical resistance Resistant to aggressive environments and corrosive substances
  • Flexibility and moldability: Easy to cut and adaptable to specific requirements
  • Electrical conductivity: Graphite felt offers good electrical conductivity
Its unique properties allow it to be used in a multitude of fields:
  • Thermal insulation: In high temperature furnaces, in crucibles and in reactors under vacuum or oxygen-free atmosphere
  • Energy storage: As electrode layers in redox flow batteries and fuel cells
  • Semiconductor industry: Insulating material for the production of silicon and silicon carbide single crystals
  • Chemical industry: Filter material for high purity chemical reagents or corrosive liquids
Graphite Materials Materials Soft felt
Graphite Materials Materials hard felt

Hard felts

Rigid felts are dimensionally stable insulation materials made of carbon fibers characterized by low thermal conductivity and high temperature resistance.

They are particularly suitable for applications in oxygen-free environments and in vacuum at temperatures above 800 °C.

The production of hard felt takes place in several stages:

  1. Material blend: Fiber blends are mixed with binding agents such as phenolic resins
  2. Pressing: The mixture is pressed into the desired mold under pressure
  3. High temperature treatment: After pressing, the molded body is heat treated at temperatures up to 2,200 °C to create the final structure

This one binding agent provides a reliable fixation of the fibers to the material. Rigid felts are usually produced as sheets, blocks or cylinders, but can be molded into other geometries by mechanical processes.

for improve surface resistance Graphite coatings, CFC fabric or graphite foil can be applied to protect the felt from mechanical damage or chemical attack.

Hard felts share many characteristics with soft felts, but have additional advantages:

  • Thermal stability: Suitable for high temperature applications up to 3,000°C
    Low thermal conductivity: Effective insulation at high temperatures
  • Dimensional stability: Retains its shape even under thermal and mechanical loads
  • Machinability: Easily customizable through machining
  • Composite structure: Combination with CFC fabric and graphite foil provides optimized insulation solutions
Hard seals are used especially in high temperature processes:

Graphite foil

Graphite foil is a material made of natural graphite is produced from natural graphite. After intensive cleaning, the flake-shaped raw material is heat-treated and then formed into foil or sheet.

This mold compression creates an anisotropic structure with direction-dependent properties.

Graphite foil is flexible, compressible and can be easily cut, punched or embossed. It can also be combined with other materials by rolling or bonding to create composite materials with enhanced properties.

  • High thermal conductivity: Efficient heat dissipation, ideal for electronic applications
  • High electrical conductivity: Suitable for electrical and electronic applications
  • Flexibility: Slim and adaptable, easy to integrate into various designs, ideal for gaskets due to compressibility and springback
  • Chemical resistance: Resistant to high temperatures and aggressive chemicals
  • High resistance to radiation: Ideal for thermal insulation at high temperatures by reflecting heat radiation
Graphite Materials Materials Graphite foil