Hardening
Effective and efficient
In modern industry, materials must withstand increasingly high loads.
hardening processes are therefore essential for making components more durable and long-lasting. They improve the strength and wear resistance of materials and are indispensable for modern manufacturing processes.
Particularly at process temperatures ranging from 800 to 1,000 °C in vacuum or oxygen-free inert gas atmospheres (e.g., argon, nitrogen, helium), they enable precise material properties and a high degree of process control.
Applications
Hardening processes are used in numerous industries, including:
- Energy: Components for Turbines and Wind Turbines
- Chemistry: Components for Corrosive Environments and High-Pressure Processes
- Automotive: Transmission gears, shafts, and structural components subject to wear
- Aerospace: Mechanical Components for Landing Gear and Landing Flaps
Features
The characteristic properties of the material define its functions:
- Graphite: High thermal conductivity, chemical resistance, low thermal expansion, electrical resistance
- Soft and hard felts: Excellent insulating properties; flexible or dimensionally stable, depending on the type
- CFC: Lightweight, high mechanical strength, resistant to thermal shock, dimensionally stable even with temperature fluctuations
Applications
Components made of graphite, soft and hard felts, and CFC (carbon fiber-reinforced carbon) play key roles in hardening processes:
- Thermal insulation made of soft and hard felts
reduces heat loss and ensures consistent temperatures throughout the process.
hard felt sheets provide stability at high temperatures and protect against thermal stress.
CFC loading racks serve as lightweight, dimensionally stable supports that reliably maintain their shape even under extreme conditions.
- Gas flow elements
Graphite optimizes quenching in high-pressure gas quenching processes.
- Heating elements
Graphite or CFC offer a uniform heat input
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